
The stainless-steel wool screen1 is a patented 3D filter formed by wrapping layers of compressed stainless-steel wool onto perforated basepipe, then covering it with a perforated outer shroud. The screen’s 40% open flow area and greater than 3,000 Darcy air permeability result in almost no additional resistance to flow in the near-wellbore area or across the screen.
Stainless-steel wool screen.
Open flow area, angular pores, and 3D filtration
The screens provide higher initial and retained permeability and superior well productivity. The high open flow area, combined with a wide range of angular pores and 3D filtration, minimizes flow restriction and the risk of erosion. The screens are insensitive to variations in formation particle size, reducing the costs of sample collection, analysis, and lab testing. They also decrease the risks associated with running a screen into a well where the particle size distribution is not known or varies from heel to toe.
3D pore structure
The screen’s high flow capacity is a function of its unique 3D pore structure. The angular pores range in size from 15 to 600 um and are difficult to plug because they retain harmful sand while allowing fines smaller than 30 microns to pass through. These fines would otherwise get trapped at the sandface-screen interface and cause plugging over time.
APPLICATIONS
BENEFITS
FEATURES
Stainless-Steel Screen Specifications | ||||||||||
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Basepipe | Jacket | Perforated Basepipe | ||||||||
Basepipe Size, in [mm] | Basepipe Weight, lbm/ft [kg/m] | Min. ID, in [mm] | Nominal Thread Type | Coupling OD, in [mm] | Max. OD, In [mm] | Max. Shroud OD, in [mm] | Holes per Foot | Holes per Foot | Perf. Diameter, in [mm] | Open Flow Area, % |
2.375 [60.30] | 4.6 [6.8] | 1.995 [50.70] | NUE | 2.88 [73.0] | 3.01 [76.4] | 3.01 [76.4] | 783 | 108 | 0.375 [9.5] | 13.3 |
2.875 [73.00] | 6.4 [9.5] | 2.441 [62.00] | NUE | 3.50 [88.9] | 3.51 [89.1] | 3.51 [89.1] | 911 | 132 | 0.375 [9.5] | 13.5 |
3.500 [88.90] | 9.2 [13.7] | 2.992 [76.00] | NUE | 4.25 [108.0] | 4.25 [108.0] | 4.06 [103.1] | 1,071 | 84 | 0.5 [12.7] | 12.5 |
4.000 [101.6] | 11.0 [16.4] | 3.459 [87.90] | NUE | 5.20 [132.1] | 5.20 [132.1] | 4.56 [115.8] | 1,199 | 96 | 0.5 [12.7] | 12.5 |
4.500 [114.3] | 11.6 [17.3] | 4.000 [101.6] | LTC or BTC | 5.00 [127.00] | 5.06 [128.5] | 5.06 [128.5] | 1,327 | 108 | 0.5 [12.7] | 12.5 |
12.6 [18.8] | 3.958 [100.5] | LTC or BTC | 5.00 [127.00] | 5.06 [128.5] | 5.06 [128.5] | 1,327 | 108 | 0.5 [12.7] | 12.5 | |
5.000 [127.0] | 15.0 [22.3] | 4.408 [112.0] | LTC or BTC | 5.56 [141.3] | 5.56 [141.3] | 5.56 [141.3] | 1,455 | 120 | 0.5 [12.7] | 12.5 |
5.500 [139.7] | 17.0 [25.3] | 4.892 [124.3] | LTC or BTC | 6.05 [153.7] | 6.06 [153.9] | 6.06 [153.9] | 1,583 | 132 | 0.5 [12.7] | 12.5 |
6.625 [168.3] | 24.0 [35.7] | 5.921 [150.4] | LTC or BTC | 7.39 [187.7] | 7.39 [187.7] | 7.32 [185.9] | 1,872 | 156 | 0.5 [12.7] | 12.3 |
7.000 [177.8] | 26.0 [38.7] | 6.276 [159.4] | LTC or BTC | 7.66 [194.5] | 7.66 [194.5] | 7.66 [194.5] | 1,968 | 168 | 0.5 [12.7] | 12.5 |
7.625 [193.7] | 29.7 [44.2] | 6.875 [174.6] | LTC or BTC | 8.50 [215.9] | 8.50 [215.9] | 8.34 [211.7] | 2,128 | 180 | 0.5 [12.7] | 12.3 |
8.625 [219.1] | 32.0 [47.6] | 7.921 [201.2] | LTC or BTC | 9.63 [244.5] | 9.63 [244.5] | 9.34 [237.1] | 2,640 | 204 | 0.5 [12.7] | 12.3 |
9.625 [244.5] | 40.0 [59.5] | 8.835 [224.4] | LTC or BTC | 10.63 [269.9] | 10.63 [269.9] | 10.34 [262.5] | 2,640 | 228 | 0.5 [12.7] | 12.3 |